Your Professional Forming Parts Supplier
Founded in 2000, Xiamen Dazao Machinery Co., Ltd. is a manufacturer committed to providing customers with one-stop solutions for custom-made parts.Our capabilities include, but are not limited to: CNC machining, mold making, die casting, injection molding, stamping and sheet metal processing, and 3D printing. Rapid prototypes can be delivered within 3–5 working days, supported by a dedicated department responsible for sample production.
Quality Management
We strictly adhere to the ISO 9001:2015 and IATF 16949 quality management systems throughout the production process. With at least 10 quality control steps from raw materials to shipment, we ensure a 99.98% pass rate for outgoing products.
Production Market
North America: Our products mainly serve the automotive, electronics, and medical equipment industries. By collaborating with local partners, we have expanded our sales channels and increased our market share.
Europe: After years of effort, we successfully entered the European market. Our products are now recognized and widely used in machinery, automotive, and aerospace sectors in countries such as Germany, Italy, and France.
Our Service
We have a professional team providing 24/7 technical support. All products undergo 100% quality inspection, and we offer a full refund guarantee for any quality-related issues.
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Product Parameters
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Sheet Metal Product |
Brackets, Enclosures, Sheet Metal Parts, Frames, Decorative Screen, Stamping Parts, Panels, Covers |
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Surface Finish |
SPI Standard, VDI EDM, Texture, etc. |
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Design Support |
PDF, 3D, STEP Files or Samples Are All Accepted. |
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Surface Treatment |
Powder Coating, Electroplating, Oxide, Anodizing etc. |
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Delivery Time |
1-25 Days After Order With Prepayment Based On Products Structure And Quantity |
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Quality Control |
100% One By One Full Insepction Before Packing |
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Material Option |
Steel, carbon steel, stainless steel, alloy steel, etc. |
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Wire Diameter |
0.06mm-15mm |
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Customized |
OEM and ODM are available |
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Main Products |
Compression spring, tension spring, torsion spring, wire forming, etc. |
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Specification |
Wire diameter from 0.06mm to 15mm |
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Style |
Coil |
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Material |
Carbon steel (SWC), stainless steel (SUS), music wire (SWP), alloy steel, |
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SEA9260/9254/6150, SUP9/SUP10/SUP12, 51CrV4, inconel X750, etc. |
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Certification |
ISO9001, RoHS, SGS, IATF16949 |
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Surface Treatment |
Zinc plating, electrophoresis, oxidation black, powder coating, blasting, |
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Geometry, rust-preventative oil, nickel-plated, etc. |
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MOQ |
10pcs, any small trial order is welcome |
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Application |
Aviation, automotive, motorbike, bicycle, automatic equipment, household appliance, |
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Medical devices, toys, telecommunication, computer, furniture, and other industries |
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Packaging |
Inner plastic bag, outer standard carton box or customized. |
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Certificate |
ISO/TS16949-2002, ISO9001-2000, ISO14000 |
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Deliver Time |
Samples:3-7 days; batch goods: 7-15 days after deposit received. |
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Payment Term |
T/T, L/C, western union, PayPal, etc. |
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Shipment |
By sea, by air, UPS, TNT, FedEx, express delivery, etc. |
- Music Wire: SWP-A SWP-B SWP-V SW-A SW-B SW-C X750
- Spring Steel: SAE6150, SAE1095, SAE1075
- Galvanized, Nickel Steel Wire.
- Stainless Steel: SUS301, SUS302, SUS304, SUS316
- Brass: H62, H68, H65, C3602 PBW
- Aluminium: 6063T
In general, wire diameters used in custom wire forming parts should have a minimum diameter of 0.010” thick. Depending on the number of bends required, it may be possible to form a wire diameter up to 0.500” thick; however, most wire formed products have diameters no larger than 0.25” to optimize manufacturing. We can help you design your wire form product to balance manufacturing with the strength requirements of your application.
Wire Forming Materials
Carbon steel alloys are widely used in wire forming for springs and high-strength parts. Carbon steel is conductive, very strong, and inexpensive. Its hardness and strength increase with higher carbon content—high-carbon steel wire is often referred to as music wire. However, higher-carbon steels are more brittle and less flexible, making low-carbon steel more suitable for applications such as low-stress springs. Carbon steel is also prone to rust, making it unsuitable for parts intended for moist or corrosive environments.
Stainless steel contains chromium and other alloying elements, which make it more resistant to rust than carbon steel.
Copper is strong and more flexible than steel. It is also an excellent conductor of electricity and heat, making it ideal for electrical applications.
Bronze is corrosion-resistant and also an excellent conductor. It is commonly used in the manufacture of conductive springs.
Aluminum resists corrosion and is lighter and more flexible than steel, though not as strong.
Nickel is highly resistant to corrosion and remains stable across a wide temperature range. Nickel alloys used in wire forming are non-magnetic and poor conductors of electricity, making nickel a suitable alternative to steel when non-magnetic components are required.
Wire Forming Process
Upsetting:
Deformation by applying compression along the axial direction to widen and shape the wire.
Extrusion:
Shaping the wire by forcing it through an opening narrower than the wire’s original diameter.
Swaging:
Refers to two processes:
1.Axial swaging — Shaping the wire by pressing a die along the axial direction.
2.Radial swaging (also known as side pressing) — deforming the wire using a tool applied at right angles to the axial direction.
Bending:
The process of introducing an angle into a straight wire. While bending can be done manually, industrial wire forming typically uses a stamping or bending machine.
Stamping:
The wire is passed through a stamping press, where forming tools called dies are used to bend and shape the part.
Twisting:
Wires are twisted to combine multiple lengths, form specific shapes, or utilize springback forces in the final product.
Stretching:
The process of lengthening and thinning the wire by applying opposing forces along the axial direction. Wire can only be uniformly elongated and narrowed by a limited amount. Excessive stretching leads to necking, where elongation and thinning become concentrated at a single point, ultimately weakening and breaking the wire.
FAQ
We're professional forming parts manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy custom made forming parts from our factory.
Electronic Device Shell Aluminium Forming Case, Metal Tube Bending Formed Aluminium Parts, forming partsPopular Products
