One-stop Service For Metal Die Casting Parts
Your one-stop destination for precision metal die casting parts, ensuring quality from start to finish.
Patented Mold Design
20 Years of Industry Expertise
Patented Innovations in Mold Design
Certified Facility
Recipient of ISO 9001 and IATF 16949 International Quality Management System Certification
Post-processing of Products
From Mold Design to Product Surface Treatment: One-Stop Production Manufacturer
Quality & Delivery Guaranteed
Monthly Production of 2 Million Pieces,Quality and Quantity Assured Without Delays
Why Dazao for Die Casting
High-precision metal parts with integrated post-processing and full-BOM support.
T1 Samples As Fast As 10 Days
No Minimum Order Quantity
Full-BOM Services Including Welding, Installation, & Assembly
Tight Tolerances as Low as +/- 0.015mm
Ideal for Bulky, Complex, or High-Volume Parts
Post-Casting CNC Machining for Final Features
Finishing Options: Chem Film, Anodizing, Plating, Powder Coat
Inspection Reports With Every Order
Certified Aluminum, Zinc, and Magnesium Alloys
Material Certifications & CoCs Available
Dazao Die Casting Factory and Equipment
Our network of certified die casters runs 20+ machines, supporting intricate geometries and tight timelines.
Services include die cast tooling, machining, and a range of finishes.
Types of Die Casting Processes
We primarily apply hot and cold chamber casting.
Cold Chamber Die Casting
Cold chamber die casting is ideal for high-melting-point metals like aluminum and copper alloys. In this process, molten metal is manually poured into a cold chamber before injection. This approach protects the machinery from extreme heat, improving durability and performance. It is especially suited for producing large, robust parts with intricate designs and excellent strength.
Hot Chamber Die Casting
This is highly efficient for metals with lower melting points such as zinc and magnesium. It features a furnace integrated with the casting machine, allowing quick and continuous cycling. The molten metal is injected directly from the heated chamber into the mold, making it ideal for manufacturing components that demand precise dimensional accuracy and superior mechanical properties.
Mold Design and Fabrication
· 10 experienced engineers capable of designing and optimizing die casting molds.
· Complex geometries and thin-walled structures can be achieved.
· Our factory uses advanced 4-axis and 5-axis CNC machines to manufacture molds.
Materials Used For Die Casting
Most die castings are made up of non-ferrous metals.
There are three most common materials used for die casting,including:
Aluminum Alloys
A360, A380, A390, A413, ADC-1, ADC-12
Aluminium die cast alloys are lightweight and can withstand some of the highest operating temperatures. Its great strength-to-weight ratios, make it popular for automotive components and aerospace applications.
Zinc Alloys
Zamak-2, Zamak-3, Zamak-5, Zamak-7, ZA-8, ZA-12, ZA-27
Zinc die cast alloys are typically lower in cost compared to aluminium and magnesium. They offer good stability and have excellent electrical and thermal conductivity, making them popular for under-the-hood parts and electrical applications.
Magnesium Alloys
AZ91D, AI60B, AS41B
Magnesium die cast alloys are strong, rigid materials that have good corrosion resistance. They are typically used for electronic products.
Die Casting Surface Finishes
Die-cast components often undergo surface treatments to enhance their appearance, durability, and functionality.
The choice of surface treatment depends on the desired appearance, functionality, and material of the die-cast component.
Surface Treatment
Painting
Anodizing
Plating
Powder Coating
Polishing
Brushing
Laser Etching
Chemical Etching
Description
Applying coatings for protection and aesthetics.
Electrochemical process forming a protective oxide layer on aluminum.
Electroplating with metals for aesthetics and corrosion resistance.
Applying dry powder and curing for a durable finish.
Mechanical polishing for a reflective and smooth finish.
Creating brushed or textured finishes.
Engraving designs or text using laser technology.
Creating patterns or textures using chemicals.
Benefits
Versatile colors, corrosion resistance.
Enhanced corrosion resistance, coloring options.
Aesthetic appeal, improved durability.
Even coating, scratch resistance.
Improved aesthetics, enhanced reflectivity.
Unique texture, hides scratches.
Precise engraving, customization.
Custom designs, intricate patterns.
Applications
Automotive parts, consumer goods.
Aerospace components, electronics.
Decorative items, hardware.
Appliances, outdoor equipment.
Decorative items, automotive parts.
Architectural components, consumer goods.
Electronic components, medical devices.
Jewelry, decorative items.
Custom Die Casting Cases
Prototyping and production parts from Dazao have been applied to the various walks of life.
The brilliant custom metal casting service simplifies the process of obtaining good-quality production parts.
Automotive Industry
· Engine components (e.g., cylinder heads, pistons)
· Transmission parts Structural components (e.g., chassis parts)
· Wheel spacers Automotive housings (e.g., for alternators, starters)
· Heat sinks for LED headlights
Industrial Machinery
· Gear housings
· Pump parts and housings
· Valve bodies
Medical Equipment
· Surgical instrument components
· Enclosures for imaging devices (e.g., X-ray, MRI machines)
· Dental equipment parts
Aerospace
· Aircraft seat frames
· Engine components
· Instrument housings
· Communication device casings
Consumer Electronics
· Enclosures for smartphones and laptops
· Frames for tablets and other devices
· Heat sinks for electronic components
· Connectors and interface ports
Quality Assurance
As a certified manufacturer, we employ strict quality control from the material, processing, to the final products,
making sure every part meets your quality requirements.
CMM Inspection
Tensile testing
Surface roughness control
Hardness testing
Surface defects detections
Ultrasonic inspection
Radioscopy
Magnetic particle inspection
Spectro analysis
Dye penetrant inspection
Impact testing
Variety of destructive testing
Pros and Cons of Die Casting
| Pros | Cons |
| High speed production. Fast cycle for large quantities | High initial cost. Expensive tooling and setup fees |
| Excellent surface finish. Smooth parts right from the mold | Limited materials. Only works with specific alloys |
| Tight tolerances. Precision dimensions up to ±0.01MM | Size restrictions. Weight and size limits for parts |
| Complex shapes. Creates intricate geometries in on step | Porosity issues. Air bubbles can weaken parts |
| Cost-effective at scale. Lower per-unit cost for high volumes | Design constraints. Wall thickness and draft angle requirements |
Die Casting FAQs
Get answers to frequently asked questions about people seeking to collaborate with Dazao for custom die-casting parts.
Can Dazao design and manufacture molds?
Yes, with our professional engineers and in-house 4-axis and 5-axis CNC machines, we can design and manufacture die casting molds for any application.
Do I need to pay for the mold, and how much is it?
Yes, depending on the design complexity and fabrication difficulty, a mold can cost from hundreds to thousands of dollars. We need drawings or samples to evaluate the mold fee.
Can Dazao offer material certifications and test reports?
Yes, we source raw material from the best supplier in China, and every batch comes with certification. We can also test chemical composition and crucial physical properties with our advanced testing equipment.
Can Dazao provide prototypes before large production?
Of course, it's a standard procedure to provide prototypes for quality approval and function verification.
