CNC Zygomatic Implants in Grade 5 Ti-6Al-4V ELI

Advanced 5-Axis CNC Milling for Complex Zygomatic Geometries

Our facility utilizes simultaneous 5-axis CNC machining services to manufacture zygomatic implants designed for extreme maxillary atrophy. Unlike standard dental implants, zygomatic components require extended lengths (up to 52.5mm) and precise angulations. By using titanium CNC machining, we ensure the implant body, self-tapping threads, and the prosthetic platform are machined in a single setup, eliminating concentricity errors.

Precision Self-Tapping Thread Engineering

We achieve 4H precision internal and external threads using specialized thread milling tools. This ensures high primary stability in the dense zygomatic bone while preventing micro-gaps at the abutment interface.

Material Properties & Biocompatibility Specifications

We exclusively process Grade 5 Ti-6Al-4V ELI (Extra Low Interstitial), known for its superior fatigue strength and corrosion resistance in oral environments.

ISO 13485 Quality Assurance & Metrology Reports

Quality control for zygomatic implants is non-negotiable. Our inspection protocol includes:

· OES Spectrochemical Analysis: Confirming chemical composition of titanium lots.

· 100% CMM Inspection: Every implant is measured for length, pitch, and perpendicularity.

· Surface Roughness Testing: Ensuring Ra values meet osseointegration standards.

· Full Traceability: Every part is laser-marked with a batch ID linked to the material heat number.

Critical Industrial & Clinical Applications

These CNC machined components are essential for:

Maxillary Bone Atrophy

Rehabilitation without complex bone grafting.

Immediate Load Restorations

All-on-4 surgical protocols.

Oncology Reconstruction

Post-resection dental rehabilitation.

Custom Prosthetic Kits

OEM supply for dental implant systems.

Get A Quote for Zygomatic implants

FAQs

 

 

01.What are the advantages of CNC machined zygomatic implants over cast versions?

CNC machining offers superior material density and eliminates casting defects like porosity. 5-axis milling ensures ±0.01mm precision, which is critical for the fit of internal hexagon connections and long-term mechanical reliability.

02.Can Dazao provide SLA surface treatments in-house?

Yes, we offer surface finishing services including SLA (sandblasting and acid etching), anodization, and electropolishing to enhance the biocompatibility of titanium implants.

03.How do you ensure the precision of 52.5mm long implants?

We use high-stability Swiss-type lathes and 5-axis machining centers with active thermal compensation. This prevents tool deflection over long spans, maintaining ±0.01mm tolerance across the entire 52.5mm length.

04.Is Grade 23 titanium available for custom orders?

Yes, Grade 23 (Ti-6Al-4V ELI) is our standard for medical implants. It offers higher ductility and fracture toughness than standard Grade 5, making it ideal for the high-stress loads placed on zygomatic fixtures.

05.What documentation is included for medical-grade parts?

Every order includes a Material Certificate (CoC), a Dimensional Inspection Report (FAI), and a Certificate of Compliance with ISO 13485 standards to ensure full clinical traceability.

06.Do you support small-batch prototyping for new implant designs?

We have no MOQ for R&D projects. We specialize in helping medical device startups move from initial 3D CAD models to sterile-ready prototypes within 7-10 business days.

Accelerate Your Medical Device Production
Submit your 2D/3D CAD files (STEP, IGS, or Parasolid) for a professional DFM review. Our engineers provide precision-focused feedback and a formal quote within 24 hours.

Contact Us

Hot Tags: zygomatic implants,CNC medical parts,Grade 5 titanium implants,5-axis CNC machining,surgical implants